Carton and unit sortation systems introduce new efficiencies to your conveyor lines.
Warehouse managers are always looking for ways to increase efficiency and accuracy. Automated sortation systems can help. Sorters are designed to optimize the material flow throughout a warehouse and use sophisticated technology such as robotics, conveyor belts, scanners, and software to quickly process, store, and organize products according to predetermined criteria.
From sorting individual items into bins or cartons to organizing full pallets by size or weight, automated sortation systems can handle various tasks with precision and speed, drastically reducing the time it takes to sort goods manually.
Polymatic Solutions is a leading provider of automated sortation systems for warehouses of all sizes. We commission flexible, cutting-edge solutions that meet your specific needs. Our experienced team of engineers works closely with you to identify the best type of automation for your warehouse, from individual unit sortation systems to full-scale carton sortation.
The automated sortation systems offered by Polymatic Solutions streamline your operation and make sorting more efficient. Our solutions provide a robust system that is reliable and cost effective.
Some of the advantages of our carton sorting systems include:
- Increased accuracy and reduced errors
- Automated sorting process that can be tailored to your specific needs
- Improved throughput, reducing labor costs
- Easy-to-use systems
- Cost-effective solutions for any warehouse or distribution environment
When you collaborate with our experts, we can perform a detailed evaluation of your processes to get an idea of your space and recommend impactful technologies to improve your order fulfillment approach. We model our strategies according to your operational goals.
Carton sortation systems are an essential part of any warehouse. They provide efficient and precise sorting of goods so that items can be moved to and stored in the correct areas. Carton sortation systems can be designed to support either single-stage or multi-stage operations.
In a single-stage operation, cartons are dropped onto a conveyor and then manually sorted by workers. In a multi-stage operation, cartons are first dropped into a chute and then automatically sorted using a series of sorters. Carton sortation systems allow for the quick and easy sorting of products based on size, weight, or other factors, ensuring that your items arrive at their destination on time.
At Polymatic Solutions, we understand that having the right carton sortation system is critical to a successful operation. We specialize in designing and commissioning innovative solutions for all types of warehouses. We offer a wide range of automated sortation systems, including unit sortation systems, cross-belt sorters, tilt tray sorters, and more.
Our carton sortation technology includes:
Shoe sorter conveyors offer gentle, consistent redirection at adjustable speeds to suit different processing volumes. They are an ideal solution for sorting products that are brittle or easy to damage as they move from the sorter to their destination lane. With single and double diversion options, these systems can be tailored according to any desired setup.
This type of system is designed to move items along a narrow conveyor belt. The sorter is equipped with sensors that detect the size and shape of each item, guiding it to its appropriate destination. The belt sorter’s primary benefit is its gentler touch, minimizing the risk of jostling or jarring that could damage delicate items. This type of system is perfect for warehouses with limited space available for sorting.
Belt sorters consist of conveyor belts, which move the items along the track until they reach the desired location. The belts can be easily adjusted to accommodate different sizes and shapes of items. These highly efficient and reliable systems are ideal for large warehouses that process high volumes of items.
The pop-up wheel sorter comprises various wheels, rollers, or belts installed in a belt conveyor that can raise or shift items at a 30- or 90-degree angle to the next connected conveyor. This feature makes it ideal for sorting out identical goods placed in totes and cartons.
Unit sortation systems are an efficient way to organize and move items within a warehouse. They comprise a series of conveyors, sorting devices, and storage bins that accurately sort items. The unit sortation system is designed to be easy to use and maintain, with few moving parts and low maintenance requirements. This makes unit sortation systems ideal for the fast-paced environment of a warehouse.
Polymatic Solutions delivers unit sortation systems that are easy to use and maintain, with few moving parts and low maintenance requirements. The individual units in the system reduce complexity for operators, enabling them to focus on completing their tasks effectively.
Our high-speed unit sortation systems include:
Tilt-tray sorters are ideal for warehouses sorting small items into bins or containers. These systems use a series of trays that tilt back and forth to move the items from one point to another. The trays are adjustable, so they can be tailored to fit the size and shape of various items.
Polybag systems feature dual-belt technology that allows the system to detect and separate polybags of different sizes and weights. They can also be customized for various products, such as apparel, pharmaceuticals, and electronics.
Polymatic Solutions also offers unit push sortation systems for warehouses that need to sort lightweight items. The system uses a physical bar to push individual units along the conveyor belt and into their designated bins. This type of sortation system requires minimal maintenance.
Polymatic believes in your vision. Your creativity informs every aspect of our design-build services. We strive to bring your ideal warehouse to fruition with tailored solutions that revise and reinvigorate your distribution or fulfillment center.