Discover new efficiencies with drive-in pallet solutions.
Drive-in pallet racking is a compact storage system designed to maximize available warehouse space by allowing forklifts or other picking machines to drive directly into the rack systems. This high-density system works on the principle of LIFO (Last In, First Out), making it exceptionally efficient for storage and retrieval.
From maximizing storage capacity to reducing overall operational costs, drive-in pallet racking presents a compelling case for warehouses that balance efficient storage and effective retrieval.
The core benefits of drive-in pallet racking include:
One of the main advantages of drive-in pallet racking is its ability to maximize storage capacity. Since forklifts can drive directly into the rack systems to place and retrieve pallets, there is no need for aisles between each row of racks.
This means that drive-in pallet racking can utilize up to 80% of available space, compared to traditional shelving systems that typically only use 30-40% of the warehouse space.
Drive-in pallet racking systems are particularly well-suited for bulk storage applications. They can handle large quantities of the same product or SKU, making them popular in food and beverage, pharmaceuticals, and manufacturing industries. In these industries, where a high volume of inventory needs to be stored in a limited space, drive-in pallet racking provides an efficient and cost-effective solution.
The LIFO principle of drive-in pallet racking allows for quick and efficient inventory storage and retrieval. Since the most recent pallets are placed in the front and pushed further back as new pallets are added, the system ensures easy access to the latest inventory. This is especially beneficial for products with short shelf life or requiring first-in, first-out rotation.
Drive-in pallet racking provides excellent protection for stored goods. The system is designed to support heavy loads and can withstand the weight of multiple pallets stacked on each other. The racking is constructed with durable materials such as high-quality steel, ensuring the security and stability of the stored inventory.
Drive-in pallet racking is particularly popular in cold storage facilities. The system is designed to withstand sub-zero temperatures and efficiently store perishable goods such as frozen food, pharmaceuticals, and beverages. The high density of drive-in racking allows for maximum use of the available cold storage space, optimizing energy efficiency and reducing operational costs.
Polymatic can analyze every aspect of your business operation, from processes and workflows to resources and technology, to identify areas of improvement and untapped potential. With our cutting-edge methodologies and strategic approach, we can provide you with a comprehensive assessment report highlighting key opportunities for boosting efficiency, reducing costs, and increasing profitability.
When considering the dimensions of your warehouse, it is important to consider the space’s overall size, layout, and height. Drive-in and pallet flow racking systems are particularly suitable for warehouses with narrow aisles and high ceilings.
The narrow aisles allow for efficient use of space, while the high ceilings provide ample vertical storage capabilities. On the other hand, if your warehouse has wide aisles and low ceilings, a different type of racking system may be more suitable.
The type of goods stored in your warehouse plays a significant role in determining the most appropriate racking system. Drive-in racking is particularly well-suited for perishable or time-sensitive items that require the Last-In, First-Out (LIFO) method.
This method allows easy access to the most recent arrivals, ensuring efficient stock rotation and minimizing the risk of spoilage or obsolescence. However, if your inventory includes fragile or delicate items that require careful handling, a different type of racking system may be more appropriate.
Consulting with storage solution professionals like Polymatic can greatly assist in making the right decision for your business’s racking system. We have expertise and experience analyzing warehouse layouts, operational requirements, and budget considerations to recommend the most efficient and cost-effective storage solutions.
Our experts can take into account factors such as the specific nature of your business, the volume and flow of inventory, and any future expansion plans to ensure that the chosen drive-in pallet racking system aligns with your business objectives. Our storage solution professionals can also guide maintenance and safety considerations to ensure optimal functionality and compliance with industry standards. By working closely with us, you can make an informed decision and choose a drive-in pallet racking system that meets your objectives.
Polymatic believes in your vision. Your creativity informs every aspect of our design-build services. We strive to bring your ideal warehouse to fruition with tailored solutions that revise and reinvigorate your distribution or fulfillment center.